PRODUCTS
Clay Castable
Clay castable is made of refractory clay clinker as aggregate, with aluminum oxide powder and soft clay binder added. It is prepared according to the proportion of formula and mixed by a blender for more than 5 minutes. The general temperature of use is 1300-1450℃ Features 1. Good high temperature performance. 2. High strength at room temperature. 3. Good spalling resistance. 4. Good plasticity. Production process: material selection – ingredients – mixing – packing – storage 1, material selection is a very important process, is an important link to ensure its production, according to the for
Composition: Premium materials such as high alumina oxide, magnesium oxide, and silicon carbide, with customizable composition based on client requirements.
Form: Available in powder, brick, board, and castable forms to suit various application needs.
Refractoriness: Standard range from 1200°C to 1800°C, with options for higher temperature customization.
Application Fields: Widely used in industries such as steel, cement, glass, and petrochemicals for furnace lining and insulation.
Packaging: Options include 25 kg bags, bulk bags, and custom packaging solutions compliant with global transportation standards.
Introduction
Our experienced R&D team can customize the material, form, and size according to your specific application needs while ensuring compliance with international quality standards. With rigorous quality control and advanced production facilities, we guarantee products with high refractoriness, excellent compressive strength, and long-lasting durability. Whether you are in the steel, cement, glass, or petrochemical industry, we are your trusted partner, supporting the success of your projects.
For customization inquiries, please feel free to contact us. We will provide tailor-made solutions based on your requirements.
Clay Castable Details
Clay castable is made of refractory clay clinker as aggregate, with aluminum oxide powder and soft clay binder added. It is prepared according to the proportion of formula and mixed by a blender for more than 5 minutes. The general temperature of use is 1300-1450℃
Features
1. Good high temperature performance.
2. High strength at room temperature.
3. Good spalling resistance.
4. Good plasticity.
Production process: material selection - ingredients - mixing - packing - storage
1, material selection is a very important process, is an important link to ensure its production, according to the formula and use of suitable refractory clay castable aggregate, powder, binder, additive.
2. The batching is to select the particle size of selected refractory raw materials according to their grades according to the formula, and strictly control the particle size of aggregate and powder.
3. When stirring, first stir the powder evenly and then stir the aggregate evenly. Add the stirred powder to the aggregate and then mix and stir. Control the stirring time. The time should not be too short, generally 8-10 minutes.
4. Put the stirred clay castable into the ton bale, and equip with additives and binder, and then package.
5. The packed castable shall be stored in the warehouse, and the date shall be marked and treated as moisture-proof and waterproof
Precautions for Use
1. Strictly control the water consumption when making mud on site.
2. Pay attention to vibration time and vibration mode during construction.
3. Control the baking process after pouring and forbid the heating too fast to prevent the construction body from cracking.
Application
Soaking pit and steel rolling furnace, lining of various heat treatment furnace, boiler, shaft kiln, rotary kiln pre-tropical furnace, blast furnace, electric furnace, converter and other industrial kilns.
Physical And Chemical Indicators
|
Item |
Index |
|
|
Al2O3，% ≥ |
42 |
|
|
Bulk density，g/cm3 ≥ |
2.1 |
|
|
Compressive strength，Mpa ≥ |
110℃×24h |
30 |
|
1250℃×3h |
40 |
|
|
Rate of change of reburn line，% 1250℃×3h |
±0.5 |
|
