PRODUCTS
Zircon Brick
Zircon brick to a part of the smooth zirconia and zirconium corundum cement clinker and other raw materials as raw materials, after mixing rubber, forming, dry mania, in the high temperature fired shuttles kiln. Zircon brick contains 67.23% zirconia and 32.77% silica. Tetragonal system, usually in the form of a quadrangle. Mohs hardness 7.5, the thermal expansion coefficient of 20 ~ 1000℃ is 4.210-6/℃. Melting point is 2430 ℃. Volume relative density 3.60 ~ 4.3g/cm3. The apparent porosity is 0% ~ 18%. The soft temperature under load is 1550℃. Semi – dry method and 1600℃ forging and fi
Composition: Premium materials such as high alumina oxide, magnesium oxide, and silicon carbide, with customizable composition based on client requirements.
Form: Available in powder, brick, board, and castable forms to suit various application needs.
Refractoriness: Standard range from 1200°C to 1800°C, with options for higher temperature customization.
Application Fields: Widely used in industries such as steel, cement, glass, and petrochemicals for furnace lining and insulation.
Packaging: Options include 25 kg bags, bulk bags, and custom packaging solutions compliant with global transportation standards.
Introduction
Our experienced R&D team can customize the material, form, and size according to your specific application needs while ensuring compliance with international quality standards. With rigorous quality control and advanced production facilities, we guarantee products with high refractoriness, excellent compressive strength, and long-lasting durability. Whether you are in the steel, cement, glass, or petrochemical industry, we are your trusted partner, supporting the success of your projects.
For customization inquiries, please feel free to contact us. We will provide tailor-made solutions based on your requirements.
Zircon Brick Details
Zircon brick to a part of the smooth zirconia and zirconium corundum cement clinker and other raw materials as raw materials, after mixing rubber, forming, dry mania, in the high temperature fired shuttles kiln.
Zircon brick contains 67.23% zirconia and 32.77% silica. Tetragonal system, usually in the form of a quadrangle. Mohs hardness 7.5, the thermal expansion coefficient of 20 ~ 1000℃ is 4.2×10-6/℃. Melting point is 2430 ℃. Volume relative density 3.60 ~ 4.3g/cm3. The apparent porosity is 0% ~ 18%. The soft temperature under load is >1550℃. Semi - dry method and 1600℃ forging and firing were used. Suitable for sizing orifices for lining and continuous steel injection in steel casks.
Features
The brick has high molecular structure density, high volume relative density, extra bulk density, high impact toughness at room temperature and high temperature, good thermal shock reliability, low refiring and high temperature stress relaxation, and has high organic chemical reliability and anti-alkali corrosion, etc.
Application
Zircon brick is mainly used in high - rise brick and arch - foot brick in sodium - calcium laminated glass kiln.
The appearance specification, physical and chemical index, use period of handicrafts have reached or exceeded the standard of the same industry in the world.
Production process
Billet smelting is based on the basic principle of zircon transformation and re-fusion. Choose the smelting law period billet, the zirconium content of the sand can reduce the original grain size does not have all the provisions, but should pay attention to the water content, in order to prevent in the melting process caused by the blast furnace. Common raw materials do not need all mineralization agents, but in order to reduce flying materials and soot in the whole process of melting, it is necessary to add organic chemical fusion agents, such as AST or uf resin, into pellets in the original sand.
When the temperature of aqueous solution is 1900℃ for gravity casting, sand pits made of zirconium sand or sand moulds prefabricated with zirconium sand can be introduced. The zirconium sand is made of Canadian crude zirconium sand. After mixing the sand with 4% cementitious agent (weight meter) and 5%~7% water, it is made by hand and pounded into shape. After being air-dried and heat-insulated for 4h at 110℃, it can be assembled and applied after slow cooling. After the sandpit is introduced, it is covered with zirconium sand, which can be cooled by nature to room temperature or insulated at 1450℃ for 3~4 hours and then cooled by nature to room temperature. The relative density of aggregate volume in the smelting period reached about 4.3g/cm3, the apparent porosity was less than 1%, and the high temperature property was stable and corrosion resistant.
Physical And Chemical Indicators
Index |
ZS-G |
ZS-Z |
ZS-65A |
ZS-65B |
ZS-63 |
ZrO₂% ≥ |
65 |
68 |
65 |
65 |
63 |
SiO₂% ≤ |
33 |
30 |
33 |
33 |
35 |
Fe₂O₃% ≥ |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
TiO₂% ≤ |
1.2 |
1.2 |
1.2 |
1.2 |
-- |
Apparent porosity% ≤ |
1 |
11 |
17 |
19 |
20 |
Bulk density g/cm³ ≥ |
4.30 |
4.10 |
3.70 |
3.60 |
3.55 |
cold crushing strength mpa ≥ |
300 |
200 |
100 |
80 |
60 |
0.2mpa refractoriness under load ℃ ≥ |
1700 |
1700 |
1680 |
1650 |
1600 |